Questioning the Mechanics of a (Very) New Johnson Street Bridge


For background on the Johnson Street Bridge project, we are posting relevant articles from our old website. This article, from October 24, 2010, was also published in Monday Magazine — which prompted a letter (reprinted below) from MMM's Joost Meyboom, asserting that the design of the new bridge is “tried, tested and proven”.
 
The January 4, 1905, edition of the Cleveland Plain Dealer announced that “a roller lift bridge of a new type” was to be built across the Cuyahoga River. “J.P. Cowing is the patentee and engineer of the bridge, the plan of which has attracted much attention.”

The attention came because Cowing, a prominent Cleveland engineer, had previously registered his design for a new type of bascule bridge [drawing at left] – in which the hinge point would be a huge wheel, turned by a cradle of gears and bearings – and this was his chance to put it to the test. Cowing opened his rolling bascule bridge with great fanfare in 1907, and went on to a good career in Chicago, where he died in 1926.

Alas, Cowing’s patent wasn’t quite so successful. In 1916, an international congress said his bridge “ha[d] not commended itself for further adoption,” and others like it were never built. Although the Cleveland bridge continued operating, by the 1940s it had become a mechanical nightmare. Due to the stresses on its bearings and gears, the bridge repeatedly broke down, often closing for weeks at a time as Cleveland frantically machined new parts from scratch. In 1957, the city finally decommissioned it, deciding it wasn’t worth the ongoing headaches. (To see some old news clippings about the bridge’s problems, click here.)

Earlier this month, the City of Victoria rolled out its $50,000 taxpayer-funded campaign to convince residents to vote in favour of borrowing $49,200,000 for a new “one of a kind” Johnson Street Bridge, to be “built for the next 100 years”. But as Cowing’s bridge should remind us, a novel design does not always live up to long-term expectations.

Bridge historians have noted similarities between Cowing’s patent and two bridges at London’s Canary Wharf, which were created by the UK firm Wilkinson Eyre and built in 2001. Both designs lift on a wheel resting on roller bearings and gears, but in the Canary Wharf bridges the wheel is an open ring [photo right], allowing pedestrians to walk through it. This was the novelty that enticed Victoria’s council to select a similar design, also by Wilkinson Eyre, to help extend the sightseeing walkway along the Inner Harbour.

But was novelty a good criterion to use for a structure that’s supposed to last 100 years? Recently, I spoke with a veteran movable bridge engineer who had seen plans for Victoria’s bridge, and its rolling-bascule design “raised questions” in his mind. “I don’t see any great advantage to it,” said the engineer, who asked to remain anonymous.

The Canary Wharf bridges are only 23 metres long, whereas the lift span of Victoria’s bridge will be 57 metres long and at least 30 metres wide. Will the larger size magnify any issues with the mechanical design? “Greatly,” the engineer said.

“They’re going to need a lot of counterweight,” he continued. “What I’ve seen of Victoria, you’d have to have it extended quite a distance.” The separate pedestrian and multimodal pathways hanging off the lift span will further increase its complexity. “If you’re going to do this, it’s going to take a lot of engineering work.”

(That work will be even more complicated if rail is included, as the weight of a train demands a far stiffer span. On October 13, the Capital Regional District endorsed the City’s application for federal gas-tax money to help pay for rail on a new bridge, but Victoria’s council won’t decide whether to include rail until December, and the gas-tax application won’t be heard until April – making it hard to know whether we’re voting on a bridge with rail, or not.)

For these reasons, I recently described the new bridge as something of an experiment, which brought a rebuke from Joost Meyboom, the engineer with MMM Group that’s overseeing the project. The bridge will not use “huge overhead counterweights,” he wrote – even though “high level counterweight lobes” are clearly identified in the architects’ drawings [see left] – instead, the weight will be hidden under the bridge deck. “[E]lements of the proposed mechanical system have been developed to be simple and robust,” Meyboom continued, asserting that they are based on applications from heavy industry.

This is encouraging, but it still suggests that we’re considering a mechanism that’s unique for a bridge. The existing Strauss bridge certainly has its own issues – its hinges can’t be replaced without dismantling the structure, which MMM said would be required to give it another 100 years of life – but at least it has functioned for 86 years without significant failures. According to engineers, the typical warranty on new bridge construction lasts one year from opening. [2017 note: the new bridge has a two-year warranty.] So, if a decade from now our “one of a kind” bridge requires ongoing and expensive repairs, well, that’s our problem.

Certainly, engineering has changed dramatically since Cowing’s day, and computer-aided design has enabled the construction of some remarkable machines. But if someone tried to sell me a new car that’s “one of a kind” – and then promised, even though there are no other examples of it, that it would last for “100 years” – I’d be inclined to look for another dealership.

COMMENTS ON ORIGINAL ARTICLE
  • Robert Nicholas
    Of course there are bridges like it in England! The roads are being designed like London England. Fortin and some other Mayors Esquimalt included have David Cubberly as a consultant on the Craigflower and View-Royal Lunacy Lane. He rode a bike in England he must be a Pro! Not! The ICBC bike handbook goes against our laws but hey more England! Fact is Mayor Livingston and crew have been banished from office in London England;seems the anti car lunitic has caused huge tailbacks “Exhaust” and caused danger for everybody including Emergency vehicles. Victoria is Multi cultural right? Just ask CRD “”NOT””

  • Dennis Robinson
    The present bridge divides the weight between two separate spans each of which was designed to carry a heavy train.
    The new bridge will be one span only, and is longer and wider. This huge area will present more windage when in the raised position, which could present a problem in the strong westerly storms that blow into the harbour in the winter.
    In the above photo the design shows a walkway going through the large rolling gear. This is an obvious safety issue with the type of guard rail shown, that will not prevent a small child or pet from becoming injured, not to mention the easy access to vandals. Workmans Compensation will have something to say about exposed gears. The next thing you will have is the whole design being changed, with barb wire and chainlink fences to keep people out.
    I believe this new design is flawed and will end up being changed, thus increasing the final cost. And why are we building a bridge for “the next 100 years”, when in a few decades we may not be using transportation infrastructure as we know it today?
    Instead of going with a new design, the city needs to reconsider rehabilitating the tried and true Johnson Street Bridge, that has survived for 86 years.

  • Amanda Jewell
    Has everyone given up on our beautiful heritage
    world famous blue bridge? Why cant we fix it, and save it? It should be a crime to tear down something so well loved by the people of Victoria.
    I will be so sad if they do. And it will tie up traffic downtown for 2 years, whereas a refurbishment can be done in stages, and the downtown businesses will not have to suffer. Please answer me, I really want to know. Why?

  • tizzy
    They should rehab the bridge and build a small gold-plated lift bridge dedicated to cyclists right beside it on the north side. That way the cycling lobby would be appeased, history and heritage would be preserved, the rail connection to downtown would be left intact, and the taxpayers of Victoria would be saved an enormous amount of money.
    The sight of three independent spans raising up would also add to the spectacle of the current bridge.

  • ROSS CROCKFORD SHOULD HAVE ENDORSED BARRY HOBBIS ON CFAX TODAY
    I just heard Ross Crockford debate Dean Fortin on CFAX Radio this morning, and he did an excellent job poking holes in the mayor’s nonsense.
    Ross encouraged Victoria voters to vote NO on the referendum to borrow almost $50,000,000 to destroy and replace the JSB.
    That was great, but he forgot to mention the one candidate who is likely to be able to do anything about this mess, Barry Hobbis.
    I would like to endorse Barry Hobbis also, but can’t understand why Ross Crockford and Yule Heibel haven’t yet endorsed him.
    After all, one of the three directors of the JohnsonStreetBridge.org group, Mat Wright, is Barry Hobbis’ campaign manager.

  • Howard Markson
    Subject: Response to “Mechanical Questions”
    In Mr. Crockford’s recent article “Mechanical Questions”, he compares the mechanical system
    proposed for the new Johnson Street Bridge that is “tested and proven” with that for a bridge
    designed more than 100 years ago before the advent of modern metallurgy, computer-guided
    fabrication and computer aided engineering design. This is not an appropriate comparison
    and may unfortunately mislead readers of your magazine regarding this important project.
    I would like to clarify some of the points made in Mr. Crockford’s article in order to present “the complete story,” so that your readers are not accidently mislead. In this regard, I would like to note the following:

    1. While Mr. Crockford acknowledges that engineering design is significantly more
    sophisticated today than in the early 1900’s, what is equally or maybe more important are
    the advances that have been made in the past century in metallurgy and computer-guided
    fabrication. These advances allow the use of significantly higher strength/grade steel and
    very accurate fabrication of precision machinery that dramatically improves reliability and
    lowers maintenance cost for a moveable bridge. Engineering design, metallurgy and
    computer-aided fabrication are vastly superior (and not even comparable) to the technology
    being referenced by Mr. Crockford which are from the industrial revolution.

    2. Mr. Crockford repeatedly refers to the mechanical system of the new bridge as “one of a
    kind”, “novel” and “unique”. This is far from the truth. The mechanical system proposed for
    the Johnson Street Bridge has been tried, tested and proven. The proposed mechanical
    system is based on solid engineering principles, has been peer reviewed, and has been
    used in previously designed/constructed structures and applications from heavy industry
    such as foundries for decades under conditions that are much more aggressive and
    demanding than anticipated at the Johnson Street Bridge.

    3. Cowing held a patent for a rolling bascule bridge system which was considered by many
    lead bridge engineers of the day to be a direct infringement on another patent held by
    Montgomery Waddell. Waddell was the original inventor of the rolling bascule system and
    his patent reflected a higher quality, more sophisticated design than Cowing’s. For example,
    Cowing’s system used solid rollers rather than a compound roller, a system that mimics a
    set of ball bearings. The failure of the Cowing design was in part because of the use of solid
    rollers.

    In closing, I wish to reiterate that the mechanical system for this new bridge is “superior” to the
    system referenced in Mr. Crockford’s article and has been “tried,” “tested” and “proven” and will serve the city for the next 100 years.

    Thank you for considering this response and to correct any inaccurate information being portrayed in the public as part of this important community project.

    Yours very truly,
    MMM Group Limited
    Joost Meyboom, Dr.sc.tech., P.Eng.
    Partner
    Regional Manager – Western Canada
    Project Delivery and Management

    • Here Here Mr. Markson
      as an independent designer and a certified CAD technician. I can honestly say that in the last twenty years computer drafting and modelling has come such a far way. Even in my short lifetime i have seen plans go from the drafting board to the computer screen. I have seen a 3D model take two days to render that was 5 years ago now its under two minutes. To say that the new bridge is not superior is more than a joke its an insult to anyone who knows what computer drafting has added to out world.

  • Kevin Bowright
    “…the engineer, who asked to remain anonymous” — Right there, this interview lost all credibility.
    And to the writer below who said there’s an “obvious safety issue” with the exposed gears… all I can say is, how about you do some research. You are judging from a picture, and your opinion is biased.

    • Dennis Robinson
      You make a judgement from a picture, a design drawing and by listening to the information offered during “meet the engineers and architects”. What else is there if the object hasn’t been built? The photo of the large gear ring is of the bridge at Canary Wharf, the same and only bridge the city refers to. If you want voters to make an informed decision then provide more information on the final design, and not some rehashed fly-though video.

  • richard jessen
    Judging from the picture, I would hate to walk under the bridge on a wet or slushy day as it would appear that any thing on the bridge deck will drain or fall directly on to the walk way.

  • Dennis Parsons
    If the teeth on one gear wear even one thousandth of an inch more than on the other it would cause the end of the bascule to be off alignment
    With time the gears would have to be replaced and large delays will occur.
    Mention is made of superior metals being available today. those very same metals can be used on the Blue Bridge as individual struts,beams and girders are replaced with very little traffic disruption

  • Monte Shea
    Why do we need a bridge that lifts?
    Have we considered building a permanent fixed bridge similar to the Bay Street bridge?

  • Dennis Robinson
    Thanks for you suggestion Monte. The federal government requires the span to be movable to keep the navigation channel open. Many people have wondered why the Bay Street Bridge hasn’t been widened and upgraded to the same seismic standards being asked for the Johnson Street Bridge.
    Please come to the meeting at Alix Goolden Hall tonight for some answers to your questions.

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